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ESA 11.000

Fastest, strongest and more precise. Complete control over the encapsulating process.

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  • Characteristics
  • Technical details

The ESA 11.000 enables total customization of all three encapsulating stages, everything can be adapted according to each product necessities; from placing and opening the capsules to locking and releasing the capsules from the disk set. Producing from 11.000 to 12.000 capsules/hour* the ESA 11.000 carries out all three phases of encapsulation: placing and opening the capsules into the disk set, feeding and compacting of the powder and locking and releasing the capsules from the disk set.

 

*Production may vary according to powder particle shape, capsule quality, room temperature and humidity conditions, and operator ability, among others.

 

WARRANTY: 1 YEAR

The ESA 11.000 capsule feeding unity enables programming the capsules placing and opening speed and it also stops when the disk set is completed. The powder feeding unity enables to select the powder compression level, select powder filling and pressing speed and also how many spins the disk will do under the powder filling unity. Its capsule locking unity has a regulator that controls how much pressure will be used to close and lock the capsules, operates with compressed air and is activated by a footstep pedal.

The ESA 11.000 has a fully closed cabinet which prevents the accumulation of residues in the interior components of the equipment (vacuum pump and filters), it is mounted on caster wheels, thus facilitating its removal for cleaning.

Its vacuum pump is made with self-sliding materials, which does not require lubrication. It offers better performance compared to similar lubricated pumps and a minimum noise level.

The encapsulation process in the ESA 11.000 is simple and may be divided in 3 stages:

 

1st stage – capsule feeding

The equipment automatically places the hard shell capsules in the correct position into the disk set, while a vacuum system opens them and stops when the disk set is completed. It is possible to select capsules placing speed.

 

2nd stage – powder feeding

Capsules are automatically filled, the powder is distributed and compressed inside the capsules while the disk rotates underneath the powder filling unity. The powder feeding unity enables to select the powder compression level, select powder filling and pressing speed and also how many spins the disk will do under the powder filling unity.

 

3rd stage – capsules closing and locking

The closing and locking of the capsules is made by a compressed air system and is activated by a footstep pedal.

Production*: 11.000 to 12.000 capsules/hour

General dimensions: 127 x 56 x 158 cm (50 x 22 x 62,2 inches) (length x width x height)

Weight: 192 kg (423,3 lbs)

Capsule feeding motor: 0.25 HP three-phase

Powder feeding motor: 0.25 HP three-phase

Disk support plate: 0.25 HP three-phase

Vacuum pump: 0.5 HP, three-phase or 1 HP three-phase (optional)

Voltage: 220 or 380 volts

Power: 1,00 kWh (with 0.5 HP vacuum pump) or 1,50 kWh (with 1 HP vacuum pump)

 

The equipment comes with two disk sets of the customer’s choice of size. Other sizes and accessories are available, if necessary, enabling the manufacture of all sizes of capsules (from 00 to 4).

 

*Production may vary according to powder particle shape, capsule quality, room temperature and humidity conditions, and operator ability, among others.