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ESA 10.000

CHARACTERISTICS
Robust and easy-to-operate

Filling* 10,000 to 11,000 capsules/hour, the semi-automatic encapsulator ESA 10,000 execute the three operations involved in encapsulation: placing the capsules, feeding the powder, and closing the capsules. It is a robust and easy-to-operate equipment, allowing the operators to quickly adapt to the work routine.
Its powder feeding unit has two configurations (automatic or manual, chosen through a selector switch) this guarantee an easy process and greater uniformity in the capsules' filling weight, optimizing production and reducing waste. In the automatic configuration, the entire disk is filled with powder and stops after completing one turn, preventing the capsules from being filled more than once. In the manual mode, the operator controls how many turns the disk makes under the powder feeding head.

*The production output varies according to the characteristics of the powder, quality of the capsules, humidity and temperature conditions of the environment, operator skills, among others.
TECHNICAL SPECIFICATIONS
In ESA 10,000 the encapsulation process can be divided into 3 steps:
Step 1 - Feeding the capsules
Step 1 – Capsule feeding
The capsules are automatically rectified and placed into the disk set, quickly and without manual contact, while a vacuum system separates the shells tops from bodies. Next, the disk set is taken the next station for powder filling.
Step 2 – Powder filling
The capsules are filled with powder automatically. In the automatic configuration the disk will spin under the powder filling head and stop after completing one turn, preventing the capsules from being filled more than once. Subsequently, the disk set is taken to the closing station.
Step 3 – Closing and locking the capsule shells
After filling the shells with powder, the disk set is assembled (thin disk placed over the thick disk) and should return to the equipment for closing, locking and releasing the capsules thru a lever operated system.
 
Production*: 10,000 to 11,000 capsules/hour
Dimensions: 124 x 56 x 150 cm (length x width x height)
Weight: 175 kg
Motors:
               Capsule feeding: 0,25 HP (three-phase)
               Powder feeding: 0,25 HP (three-phase)
               Vacuum pump: 0,5 HP (three-phase)
Voltage: 220 or 380 volts (three-phase) (this is NOT a multi voltage equipment) (different equipment according to the selected voltage)
Approximate power/consumption: 0,932 kWh
 
*The production output varies according to the characteristics of the powder, quality of the capsules, humidity and temperature conditions of the environment, operator skills, among others.

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